Ride away with improved production with ceramic saddle packing
Your production plant could include cooling, stripping, distilling, absorption, or other types of towers but if you truly want to optimize the processes within those towers then you should simply opt for ceramic saddle packing if you truly want to ride away with improved production. Ceramic has excellent heat and acid resistant properties and has several other advantages over other column packing material such as metals and plastics.
If you belong to the petrochemical, chemicals, environmental, gas, or other allied industry that requires different types of towers to separate various chemicals then you will also require matching packing within those towers. The function of this packing is to increase the contact area within the column and enhance liquid gas distribution for improved distillation, stripping, absorption, regeneration, or other processes that are critical to separate various chemicals in an efficient manner. While older columns or towers used simple round rings made out of ceramic and various other materials, newer designs now allow for increased contact area so as to boost the efficiency of the process without hiking up production costs.
The ceramic saddle shape has truly proven to be an excellent design in increasing the surface area of the packing since this unique saddle shaped design offers contact areas on both the inside and outside of the saddle to increase heat transfer with minimum drop in pressure that is so vital during any process within the column or tower. Ceramic is a wonderful material that has very high resistance to high heat as well as most organic chemicals and acids except hydrofluoric acid. The saddle design itself has undergone several design changes over the years to improve the efficiency of the packing substantially while reducing chances of distortion or breakage when they are stacked in a tower. Saddles made out of ceramic have extremely less porosity and water absorption features while their increased surface area allows them to engage in optimum processes without the need to over stack your towers with packing.
A ceramic saddle will usually feature a smooth surface while also featuring a ribbed design. These saddles possess excellent mechanical strength and can thus be stacked in most towers without any problems. You can choose from different saddle designs but one such saddle variant in the form of ceramic intalox saddles truly offers an excellent design along with superior strength to optimize your production process to a noticeable extent. The intalox saddle is shaped like a sea shell along with several ridges and offers excellent heat and acid resistance while also being quite easy to stack even in deep bed towers. These saddles are very cost effective to manufacture and offer a wonderful chance for you to upgrade to better packing options without increasing your production costs. These saddles are usually available in sizes that range between 12 mm and 76 mm, and you can choose the size and quantity of this packing based on your specific tower requirements.
If you have remained faithful to traditional packing made out of outdated materials then you should certainly look around at packing derived from improved materials and innovative designs. You can certainly ride away with improved production with ceramic saddle packing stacked within your cooling, distilling, stripping, or absorption towers, among others, so as to improve yields in a truly cost effective manner.