Improve your distilled yield with a bubble cap distillation column
If you are running a distillery based on fractional distillation and require efficient separation of various volatile liquids then you can truly improve your distilled yield with a bubble cap distillation column. Instead of relying on simple trays to collect re-condensed liquids at various levels, you can opt for the bubble cap design on your trays to increase the surface area within the column as well as increase your chosen yields in a very cost effective way.
Fractional distillation is the method of choice of most petrochemical and chemical plants around the globe that require separation of various chemicals within a single raw material that is being distilled. This methods ensures that you do not need to continuously distill your chosen liquid to extract one chemical at a time. For example, you can heat up crude oil and extract various fuels as well as by-products in a single distillation process by using trays placed at various levels within the distillation tower or column so as to collect each volatile product separately based on their boiling and condensing temperatures, weight, pressure, and molecular structures. However, you should ensure that this process is completed in an efficient manner to ensure that your chosen fuel ends up on the designated tray and the required yield too is extracted in a manner that noticeably reduces the effort required to distill the crude oil.
Distillation results in evaporation of various chemicals as soon as the temperature inside the boiler reaches their respective boiling points. However, since many substances have boiling points that are quite close to each other, you need to separate these products in an efficient manner without repeated distillation. A bubble cap distillation column consists of trays located at specific levels to collect the specific chemicals but each trays have bubble caps fitted over them to increase the surface area even as vapors rise towards the top of the column and condensed liquids fall back on various trays. This increase in contact area improves collection of specific chemicals in a manner that cannot be matched by ordinary trays and is thus preferred by many industries, especially the petrochemical industry.
Since these caps resemble soda bottle caps, these caps have been aptly named and once they are fitted on the perforated trays, the contact area between hot vapors and cooling liquids improves considerably to result in improved distillation and higher yields per process. Your fractioning tower or column too should be suitably outfitted with this feature if you are still dependent on regular trays, if you do want to improve the distillation process for improved separation. If you are a professor of science that wants to teach students about bubble cap distillation advantages then you should certainly order for matching laboratory equipment to actually display the advantages to this innovative design. If you run a commercial distillery then the internet can be a wonderful source of information as well as procuring the right equipment to improve the efficiency of your distillation plant. You will certainly be able to locate manufacturers that offer bubble cap columns as well as bubble caps that can truly change your distilling process for the better.
Improved designs in fractional distillation columns can truly help you to lower your heating efforts as well as your costs too. You can certainly improve your distilled yield with a bubble cap distillation column that will allow for improved contact area between your trapped vapors and liquids inside your distilling column.