Ensure efficient distillation with a berl saddle setup in your column
Merely boiling your fermented mixture or mash or any other volatile substance to ensure distillation is not enough and you can instead ensure efficient distillation with a berl saddle setup in your column. Your distillation column should feature these saddle shaped packing can ensure efficient distillation at a lower pressure, which in turn will boost production of your chosen distilled liquid while stripping it of all harmful contaminants at the same time.
Whether you are just an avid alcohol connoisseur out to distill your favorite alcoholic beverage such as vodka, rum, whiskey, etc in your own home or a commercial distiller that is involved in distilling various types of petrochemical or fertilizer products or even involved in extracting harmful pollutants from water through distillation, it is vital that you do much more than simply boil your raw material to start the distillation process. You need adequate packing within your distillation tower, especially if you are not using trays to separate various chemicals from your raw material and also to increase the area of contact during the distillation process.
While you can also use raschig rings to act as efficient packing in the distillation tower during distillation, berl saddles offer distinct advantages over other types of packing since this open packing is actually shaped like a horse saddle and is open from both the inner side as well as the outer side. This ensures very high surface contact area that in turn ensures higher level of fluid distribution. You can stack each berl saddle over another when inserting them in your distillation column so as to filter vapors that pass through them during distillation. Another advantage of these unique ceramic saddles is that does not cause high pressures on the inner column walls as compared to rings. The ceramic construction of these saddles also ensure that they are highle resistant to strong acids other than hydrofluoric acid, high temperatures, and most types of organic solvents.
However, although the berl saddle is a winner by design, early construction of such saddles were prone to come crashing down when stacked within the distillation column. Newer designs with better ceramic materials are now trying to solve this problem and various industries too have started noticing the various advantages offered by this uniquely shaped packing. You too can order for these ceramic saddles from select internet stores if you want to get them delivered right at your home, office, or factory. These saddles are available in various sizes and you should order them based on the size of your own distillation column as well as your specific requirements. You should certainly try out this form of packing if you want to increase the efficiency of your home or commercial production while also ending up with a filtered and polished liquid end product on completion of the process.
Whether you love to distill various alcohols or spirits at home or run a commercial distillery or any other type of chemical distilling plant, you would surely be on the lookout for products that improve the quantity and quality of your products. One such product with a unique open shape is the berl saddle that allows for maximum surface area during distillation and can truly improve your distillation process in an extremely cost effective manner.